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How to Improve the Charging Efficiency of Wireless Charging and Ensure Its Safety ?

a. What is the Disadvantages of Wireless Charging and Why?1.     Easy to heat up 2.     Short sensing distance3.     Long charging time4.     Low charging efficiencyBecause the electromagnetic field interacts with the surrounding metal environment to generate electronic eddy currents and lose them in the form of heat energy, which wastes magnetic energy, weakens magnetic induction, shortens charging distance.                                 b. What is the Main Solution to Improve the Charging Efficiency of Wireless Charging and Ensure Its Safety and Why?The main solution is to attach magnetic shielding materials to the back of the wireless charger transmitter and receiver coils.Because It will provide a smooth magnetic path for the sympathetic electromagnetic field, which will increase the efficiency of wireless charging. And it will prevent the interaction between the sympathetic electromagnetic field and the surrounding metal environment from generating eddy currents, dissipating heat and wasting electrical energy, which will increase the sensing distance and save energy                                 c. What is the Requirements for the Magnetic Shielding Materials?1.     Excellent magnetic properties 2.     High permeability3.     Good flexibility, and will not be broken during bonding, otherwise it will cause magnetic leakage.4.     Little magnetic loss in an AC magnetic field                           

The magnetic materials in the wireless charging

Wireless charging has become popular in mobile phones, and they become standard devices. There are also a lot of products in the wearable space. In the future, wireless charging will be widely used in homes, offices, public places, transportation tools and transportation. There will also be widespread use of electric cars in the future. Application of wireless energy transmission (WPT) : smart phone, smart wear (small power) The structure of wireless charging It is similar to that of a transformer, which consists of a transmitter and a receiver, both of which are composed of coils and magnetic materials. There are different kinds of magnetic materials, such as ferrite, amorphous and nanocrystalline. The role of soft magnetic shielding material in wireless charging Magnetic shielding: provides a low impedance path for magnetic flux, reduces the magnetic field lines emitted to the outside, reduces the impact on the surrounding metal objects, and prevents eddy current and signal interference. Magnetic resistance reduction: improve coupling coefficient, improve magneto-electric conversion efficiency,  use fewer turns to achieve higher inductance coil, reduce coil resistance, reduce the efficiency reduction  caused by heat (more turns, higher resistance). Comparison of charging efficiency of nanocrystalline magnetic conducting tablets In order to simulate the real situation and conduct comparative test under the same conditions, the charging efficiency of nanocrystalline magnetizers with different thickness and ferrites with different permeability and thickness are compared. With the increase of the thickness, the charging efficiency is improving, but the nanocrystalline is not thicker, and it is basically saturated at 0.1mm. Therefore, when designing the wireless charging module, the nanocrystalline magnetic conducting plate does not need to be too thick, which will increase the material cost. The rule of ferrite is similar to that of nanocrystalline. The higher the permeability, the higher the charging efficiency, and the thicker the thickness, the higher the charging efficiency. However, at the same charging efficiency, the thickness of nanocrystalline magnetic sheet is only half of that of ferrite. Application cases Nanocrystalline applications for wireless charging began with S7, a material that does all the work, replacing a combination of amorphous and ferrite. It is generally believed that used in the NFC soft magnetic materials, ferrite is the best, and that nanocrystalline doesn't fit, because in high frequency, the wastage of the nanocrystalline outweigh the ferrite, but  research personnel made a breakthrough, the successful application of S7 proved nanocrystals can be used in the NFC, then the S8 / N8 / A7 / J5 / J7 many models such as products, to expand the application of nanocrystalline from WPC to NFC and MST.  Mobile phone wireless charging development trend:  1,Function: the WPC - WPC + NFC - WPC/Airfule + NFC 2,Wireless charging -- wireless charging + -- charging at will 3,Power: the 5 W - 7.5 W - 10 W - 15 W 4,Slow charge -- universal charge -- quick charge -- flash charge Application and popularization Low power: mobile phone, smart wear, etcMedium power: computer, kitchen appliances, etcHigh power: electric vehicles, roads and other infrastructureThe future, will be the wireless world, change life, change the world.

Permeability magnetic material in wireless charging

Wireless charging technology has been repeatedly mentioned in recent years. With the further popularization of this technology, the wireless charging function in public places has also developed, but what is the wireless charging technology? In 1890, physicist and electrical engineer Nikola Tesla had already done a wireless transmission experiment. The fundamentals of wireless charging Wireless charging is designed based on the principle of electromagnetic induction. The core of electromagnetic induction is to modify the transformer. The transformer is composed of a magnetic core and a coil, one is on the mobile phone, and another is on the power supply. When the two are combined, the magnetic force attracts each other to produce wireless power transmission. Internal structure of wireless charging Inside the transmitter has: 1. DC power input; 2. Frequency generating device; 3. Switching power; 4. Resonant combination of transmitting coil and capacitor; Outside the receiver has: 1. Received coil and capacitor resonance combination; 2. Rectifier; 3. Filter and voltage regulator; 4. DC power output; How wireless charging works The main types of magnetic barriers applied to wireless charging Hard magnetic material (represented by Ferrite)The Ferrite sheet sintered at high temperature has high magnetic permeability, and the material is hard and easy to crack. It is commonly used in the transmitter end of wireless charging. How does the magnetic material work The magnetic material plays an important role in wireless chargingThe addition of magnetic material will increase the magnetic flux of the coil, the closed magnetic field is safer, and it will not interfere with the mobile phone signal. The main working principle is that there is a coil at the sending and receiving ends. Electromagnetic signal, the receiving coil induces the electromagnetic signal of the transmitting end to generate current to charge the battery; attaching a magnetic material to the transmitting antenna can enhance the magnetic field strength of the coil, and at the same time has a high magnetic convergence effect; placing a magnetic sheet at the receiving antenna Prevent the attenuation and interference of metal conductors on the magnetic field, play the role of metal isolation, prevent waste of energy, and improve charging efficiency.

What Is Normal appearance standard?

Under normal conditions of handling, shipping, assembly and service,Vector magnets Technologies acceptance criteria allows imperfections such asminor hairline cracks, porosity, voids, cold loose chips or particles.Additionally, the condition of flow, shrinkage, pipe and other surfaceanomalies of the type commonly found in cast or sintered magnets shall bejudged acceptable if the following conditions are met:1. The magnet meets the minimummagnetic performance criteria agreed upon.2. The imperfections do not createloose particles or other conditions which will interfere with proper functioningof the end use device.

What are common appearance defects?

Chipping, crack, dirt, mud, etc